sdo@high-star.us
 : 734-729-3450 / 734-743-1503

Case Studies

High-Star’s Machined Components Accelerate Motorcycle Performance

Summary: High-Star Corporation recently partnered with a renowned motorcycle brand to produce an array of quality parts. After finalizing project terms, we employed state-of-the-art machining processes to create components that meet the highest quality standards, ensuring enhanced performance and reliability for the motorcycle brand. Industry: Motorcycle Manufacturing Category: Component Production Processes: Precision Machining, Quality Control

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High-Star’s Precision Parts Drive Industrial ATV Performance

Summary: High-Star Corporation has built enduring partnerships with numerous reputable companies, including leading ATV brands. In a recent project, High-Star manufactured ATV components based on OEM drawings, adhering to the highest quality standards before delivering them to the customer. This streamlined approach enabled timely production and ensured that the ATVs performed at their peak capabilities.

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High-Performance Heads – Reengineered For Better Fuel Economy and Torque

Summary: High-Star Corporation elevates the game for Mercury outboard engines with our High-Star Heads, designed and machined from certified aircraft-grade aluminum. These heads not only offer a boost in performance and fuel economy across the entire RPM range but also bring an increase in both low-end and high-end torque. Coupled with a distinctive anodized gold

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High-Star’s End-to-End Quality Control Delivers Uncompromising Engine Mounts

Summary: High-Star Corporation showcases its commitment to quality and precision in the production of engine mounts, which are manufactured in low-volume runs of 25 pieces, two to three times per year. From raw material acquisition to plasma cutting, MIG welding, and CNC milling, every step is performed in-house under meticulous quality control. The process ensures

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High-Star’s Enhanced Dump Gates Extend Lifecycle in Cement Production

Summary: High-Star Corporation solved a recurring problem for a client in the cement production industry facing frequent dump gate replacements due to abrasive wear. By reengineering the dump gate design using CNC machining, laser-cut parts, and high-quality steel, High-Star extended the lifespan of the dump gate by 25% to 50%—all without increasing costs. Faster service

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High-Star’s Redesign Enhances Durability and Cost-Efficiency for Diesel Engine Computers

Summary: High-Star Corporation took on the challenge of redesigning a complex, leak-prone, liquid-cooled heat-sink for a diesel engine computer. By introducing a two-piece design that employed precision machining and copper brazing, High-Star not only eliminated leak issues but also reduced the overall cost for the customer. Industry: Automotive and Computer Hardware Category: Heat-Sink Redesign and

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High-Star’s Innovations Cut Costs and Enhance Durability for Detroit Diesel

Summary: High-Star Corporation revolutionized Detroit Diesel’s oil inlet assembly production, transforming a costly and failure-prone process into a streamlined and reliable operation. By shifting from a labor-intensive casting and machining approach to lightweight stamping, High-Star not only reduced production costs but also delivered a stronger and lighter part. The new method resulted in less than

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High-Star’s Turnkey Solution Simplified Multi-Supplier Logistics

Summary: High-Star Corporation’s comprehensive one-stop service proved invaluable for a customer in the Diesel industry facing logistical complexities from multiple suppliers. Our turnkey solution involved ordering and procuring components from diverse suppliers and completing the machining, assembly, gluing, and proof-testing in-house. With all parts warrantied for 1 million miles, High-Star’s streamlined process saved the customer

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Robotically Welded Lifter Ring – Large Production Runs with more Consistency

Summary: High-Star Corporation, an industry-leading supplier specializing in engineering, manufacturing, and fabrication, resolved a significant production bottleneck for a key industrial client. The client was hindered by manual welding operations that impeded their ability to meet an annual production quota of 40,000 units. High-Star’s robotic welding technology not only enabled the client to meet their

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info@high-star.us
734-729-3450 / 734-743-1503
6171 Commerce Drive,
Westland, MI 48185